About Lavelle Medical

Overview History

Lavelle Medical | Global Manufacturing Leaders with Family Roots

Founded as Lavelle Machine in 1967, the company transitioned to Lavelle Medical in 2025, continuing its commitment to precision manufacturing and engineering for the medical device industry. Our customers rely on our team for the collaboration, precision and accountability that successfully bring their products, parts and components to market.

“Lavelle Medical is committed to providing our customers with products and services of the highest quality through the continuous improvement and dedication of our employees.”

-Ed Lavelle

As Lavelle has grown over the years, one thing has stayed consistent: everything we do is rooted in our values. Not only is Lavelle Medical committed to providing our customers with services of the highest quality, we do the same for our employees, creating a workplace where employees want to stay for decades. 

We honor this legacy even as we’ve built up from a small family business to serving the largest and most demanding medical device OEMs globally.

The Expertise & Technology for Every Project

For many years, our team has built a reputation of being a premier medical device manufacturing facility that expertly handles every aspect of our customers’ needs.

From design assistance to completion and delivery, we adhere to your systems and requirements and are equipped to take on even the most complex and stringent requirements.

Comprehensive Quality Control as a Guiding Principle

At Lavelle Medical, quality and customer service have been core values in every part of our company since 1967. As a medical device CMO, we know consistent quality starts with a fully equipped quality control department that ensures only the best parts, products, and components leave our shop.

Our services and capabilities feature:

CNC MILLING

Multiple state-of-the-art CNC milling machines with 5-axis profiling capabilities, and years of experience enable us to provide highly efficient, tight tolerance machining for an incredibly diverse range of parts and components.

CNC TURNING

Our advanced CNC turning capabilities enable high-precision turning on multiple turning centers designed for tight tolerances, exceptional part quality, and rapid throughput for parts of various sizes and projects of every volume.

ELECTRICAL DISCHARGE MACHINING

EDM allows tight tolerances on complex parts with extreme accuracy, without burrs or inducing stress into the material. Utilizing this intermittent electrical discharge process, your product is processed with extremely tight tolerances, without inducing stress or generating anything other than a crisp, sharp edge. We have the capability to process conductive materials. At Lavelle, we utilize both RAM and Wire EDM.

CNC LASER MARKING

Our extensive capabilities to provide machining from the earliest prototype to full production also includes laser marking with full 4-axis capabilities. Utilizing our state-of-the-art fiber laser machines allows us to provide marking or engraving of UDI codes, serial numbers, bar codes, logos, text and more on a wide variety of materials.

PROTOTYPING

In today’s competitive business world, product design to market is critical to the success of our clients. Our dedicated, rapid prototyping department collaborates with your team to realize greater design efficiencies and identify every possible opportunity for improvement.

SECONDARY FINISHING

The range of secondary services within our facility allows us to produce and control the most detailed operations once the product has been machined. This ensures we maintain control for repeatability, adhering to our strict quality systems and procedures. These services include heat treating, stress relief, deburring, cleaning, glass bead and passivation.